Vibrating Feeders Motorized,Vibrating Feeders Electro Magnetic,Unbalance Vibratory Motors,Vibratory furnace charger,Vibrating Screens,Motion Vibrating Screens

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Orton Engineering Private Limited, Thane

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VIBRATING EQUIPMENT

Vibrating equipments and machinery's are used in industries like pharmaceutical, construction unit, metal industries etc. We have a complete range of vibrating equipments along with their spare parts.

Vibrating Feeders Motorized

ORTON make vibratory conveyors find wide application in cement plants, steel plants, fertilizer industries, pharmaceutical industries, glass industry etc, where controlled feeding of material is required. These conveyors have proved their reliability in transporting bulk material over limited distances.

Depending on requirement and applications vibrating conveyors are available in electromagnetic & electromechanical types. Electromagnetic conveyors make use of an electromagnetic drive for generation of vibrations whereas electromechanical conveyors are powered by two unbalance motors rotating in possible directions. Electromagnetic vibrators are used in applications where step-less variation of feed rate from 0-100% is required. On the other hand electromechanical vibrators are used where the feed rate is not required to be changed frequently during operation or where a relatively constant feed rate is required.

Electromechanical vibrating feeders are powered by two unbalance motors which rotate in opposite directions. These types of feeders can be supplied in two types viz, through type and tubular type depending on the type of application and material being conveyed.

Advantages:
• Very low maintenance required as the motors are extremely robust in construction & reliable in operation.
• Large magnitude of force can be achieved.
• Amplitude of vibrations can be varied by changing the position of the centrifugal weights in standstill condition of the motor.
• Extremely simple to connect and operate.
• Depending on the application, motors with different RPM's can be selected.

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Vibrating Feeders Electro Magnetic

Electromagnetic vibrating feeders are equipped with electromagnetic drives which generate vibrations required for conveying of material. The electromagnetic drives are robust in construction with very high reliability factor. These conveyors come with a specially designed controller required for operation of the electromagnetic conveyor. These controllers convert the input AC supply voltage into pulsating DC output which results in generation of vibrations. A thyristor such as a silicon controlled rectifier is used for this purpose. The firing angle of the SCR can be varied steplessly using a potentiometer or an analogous electrical signal / PLC signal from an external command variable unit, which in turn increases / decreases the amplitude of vibrations thereby controlling the output of the conveyor as required.

As in the case of electromechanical feeders depending on the material conveyed, the conveyors can be supplied on two types viz, through type and tubular type. Suitable liners in case of through conveyors are provided where severely abrasive materials are handled as in the case of electromechanical conveyors.

Advantages:
• Easy & stepless variation of delivery of material either manually or automatically possible.
• Delivery remains generally constant in spite of fluctuations in supply voltage
( + 10% for voltage variation & + 3% for frequency variation. )
• Drive is extremely robust and simple in construction.
• Electromagnetic drive is dust proof and is impervious to moisture.

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Unbalance Vibratory Motors

Orton has a wide range of UNBALANCE MOTOR VIBRATORS to meet the requirement of various industries wherein material handling plays a major role.

These vibrators help to empty, dose, convey, loosen, test, clean, screen, compact, distribute, feed etc., & therefore have a very wide application in Mining, Fertilizer, Chemical, Pharma & Food Industry etc.

These vibrators are suitable for mounting on bin and storage silo, vibrating feeders, tables & screens & many other applications ORTON UNBALANCE MOTOR vibrators are totally enclosed, surface cooled units operating 415 / 440 volts, 3 phase, 50 cycles. A.C. Supply. The vibrating frequency depends on the revolutions of the rotary unit & can be chosen from four ranges available viz 3000, 1500, 1000, 750 vibrations per minute. The Centrifuge force can be adjusted from zero to maximum by manipulating the relative positions of the eccentric weights provided on either side of the shaft. Various models are available giving a wide choice of Centrifugal force, frequency of vibration, mounting position, Insulation etc. The customer is therefore assured of getting the most suitable vibrator to meet this requirements.

When used as a single unit, they impact circular vibrations. If directional vibrations are needed, two vibrators running in the opposite direction should be use.

Salient Features
• Sturdy & robust construction.
• Totally enclosed dirt & dust proof construction.
• Amplitude of vibration can be controlled.
• Heavy duty bearings for long & trouble free operation.
• Low noise as compared to Electromagnetic Vibrators.
• Centrifugal force can be adjusted from zero to maximum.
• Low maintenance due to absence of belts, pulleys, chains sprockets etc.

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Vibratory furnace charger

Vibrating Furnace Charges are effective solutions to problems such as high labour cost, hazards to furnace operators faced in foundries, melting shops etc. Such a kind of automation allows foundry men to work at a safe distance thus preventing injures arising out of molten metal splash. It also facilitates in rapid and quick charging of the furnace thereby allowing maximum utilization of the furnace. In addition to this, the damage to furnace lining is avoided which normally occurs in manual charging of the furnaces.

Principle Of Operation:
The required amount of scrap metal is loaded into the storage hoper at the loading point. The trolley the carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided.

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Vibrating Screens

This machine is used for screening the unwanted particulars from the product. The machine is made up of latest technology. We also customized this product as per clients specifications and requirement.

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Motion Vibrating Screens

ORTON vibrating screens work on the principle of linear displacement of the materials due to unbalance forces generated by two unbalance motors rotating in opposite direction. These screens are basically used to separate coarse materials from fine materials which exit in mixed form.

Depending on the grading size details, the number of decks required are decided. Generally the screens are provided with on deck or two decks. In case more than two decks are required for a particular application then, two vibrating screens can be used in tandem in such a way that the finest output of the first screen can be fed as the input to the second screen. The second screen will further grade & separate the material as required.

The selection of the screen deck mesh will depend on factors such as the materials to be screened, whether the material is dry & free flowing or is moist and sticky, particular size of the material to be screened, shape of the material etc. Utmost care is to be taken to ensure that the screen decks do not get clogged as this will result in reduced screening area thereby affecting the output of the screen.

Basic Construction:
The screen body is extremely sturdy & rugged made up of mild steel of adequate thickness. The thickness of the steel plates depends upon the size of the screen & the selected motor.

Depending on the material to be screened, the sieve analysis & other related factors, suitable screen decks are provided. Normally these decks are in the form of wire mesh or perforated plates. These screens are mounted on the structural framework via specially designed mounting springs. The selection of these springs will depend on the total weight of the equipment & the motor rpm. These screens are usually base mounted, however they can also be suspended if the situation demands.

The screens are provided with suitable inlet & outlet openings as required by the customer.

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What We Offer

VIBRATING EQUIPMENT Vibrating Feeders Motorized Vibrating Feeders Electro Magnetic Unbalance Vibratory Motors Vibratory furnace charger Vibrating Screens Motion Vibrating Screens CABLE HANDLING EQUIPMENTS MAGNETIC EQUIPMENTS CRANE CONTROL GEAR

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